A Model-Based Analysis of Capacitive Flow Metering for Pneumatic Conveying Systems: A Comparison between Calibration-Based and Tomographic Approaches

Pneumatic conveying is a standard transportation technique for bulk materials in various industrial fields. Flow metering is crucial for the efficient and reliable operation of such systems and for process control. Capacitive measurement systems are often proposed for this application. In this method, electrodes are placed on the conveyor systems transport line and capacitive signals are sensed. The design of the sensor with regard to the arrangement and the number of electrodes as well as the evaluation of the capacitive sensor signals can be divided into two categories. Calibration-based flow meters use regression methods for signal processing, which are parametrized from calibration measurements on test rigs. Their performance is limited by the extend of the calibration measurements. Electrical capacitance tomography based flow meters use model-based signal processing techniques to obtain estimates about the spatial material distribution within the sensor. In contrast to their calibration-based counterparts, this approach requires more effort with respect to modeling and instrumentation, as typically a larger number of measurement signals has to be acquired. In this work we present a comparative analysis of the two approaches, which is based on measurement experiments and a holistic system model for flow metering. For the model-based analysis Monte Carlo simulations are conducted, where randomly generated pneumatic conveying flow patterns are simulated to analyze the sensor and algorithm behavior. The results demonstrate the potential benefit of electrical capacitance tomography based flow meters over a calibration-based instrument design

Transmission Lines in Capacitance Measurement Systems: An Investigation of Receiver Structures

Dielectric sensing based on capacitive measurement technology is a favourable measurement approach in many industries and fields of application. From an electrical point of view, a coupling capacitance must be measured in the presence of stray capacitances. Different receiver circuit structures have been proposed for the underlying displacement current measurement. Ideally, the sensor assembly is directly connected to the sensor circuitry to minimize the influence with respect to these parasitic capacitances. However, under harsh operating conditions, e.g., at high temperatures, the sensor and the receiver circuit must be separated in order to protect the electronics. Consequently, the receiver circuit and the sensor have to be connected by cables, e.g., coaxial cables. The measurement setup differs significantly from the ideal design with a direct connection. In this paper, we investigate the behaviour of three common measurement circuits for capacitive measurements in instrumentations with cables. We study the interaction between the sensor and the electronics and analyse the operating behaviour of the circuit, as well as the operating states of the amplifiers used. We also address cross-sensitivities in the sensor design due to stray capacitances. The analyses are carried out for different cable lengths and measuring frequencies, and conditions for the usability of the circuit are deduced. In addition to the operational behaviour, we also evaluate the circuits by means of a noise analyses. Based on this analysis, we show a direct comparison of the circuits. The analysis is based on simulation studies, as well as collaborative measurements on test circuits where all circuit parameters are provided. The test circuits are realized with dedicated state-of-the-art circuit elements and, together with the analysis approach and the results, thus provide a basis for future developments